10.01.2017

CV - Philip ZirngastMBA qualified, Senior Technical, Engineering and R&D

PHILIP ZIRNGAST       BSc   MSc   MBA   CEng  CPhys
24 Haymans Way, Papworth Everard, Cambridge, CB23 3XN   
philip.zirngast@gmail.com     Tel. 01480 832420      https://uk.linkedin.com/in/philipzirngast
 
MBA qualified, Senior Technical, Engineering and R&D Leader with a proven track record of delivering new products and building high performing development teams in a wide range of technologies in the industrial, scientific & medical sectors. Recognised by peers and executives as commercially astute with strong leadership skills gained leading complex multidisciplinary, multifunctional and global cross cultural assignments.
 

KEY SKILLS

  • Proven ability to build strong, collaborative relationships internally, across functions and externally with end users, OEMs, contractors, suppliers and research organisations often acting as product manager.
  • Proven track record of recruiting, developing and motivating multidisciplinary teams developing electronics, firmware, embedded software, web based data analytics, mobile apps and mechanical systems.
  • Extensive experience of research &  product development across the full product lifecycle successfully taking ideas from concept to production and balancing sustaining engineering demands.
  • Successful Program and Project Leader using Stage Gate, Waterfall and Agile Development processes, Prince2 and Six Sigma Green Belt certified.         
  • Experienced  in planning development strategies, road mapping, IP management, resource planning, annual budgeting across sites in the UK, US, Germany, China with P&L responsibility up to $6m.
  • Significant experience of mechanical and electronic design management using a range of platforms (Solidworks, Catia, Inventor, ProE, Cadstar, Cadence) and applying design analysis, simulation and optimisation methods (DFM, DFA, DFT, FEA & FMEA).
  • Operations experience gained managing a production unit and from working in IS9001, ISO13485, Kaizen, Lean & Six Sigma environments in low volume, custom and high volume manufacturing.
  • Extensive experience of managing product verification, validation and certification to global standards including CE, EMC, LVD, IVD, UL, CSA, RoHS, WEEE, REACH.
 

PROFESSIONAL EXPERIENCE & ACHIEVEMENTS

R&D Director - PerkinElmer Inc - Sep 2013 - Apr 2015

PerkinElmer is a $2b technology company supplying instrumentation and services to the lifesciences and environmental  monitoring markets.
  • Headhunted by PerkinElmer to lead 35 engineers, scientists & project managers developing analytical instruments (FTIR, UV/Vis spectrometers, IR microscopes, thermal/elemental analysers, air quality sensors, biomass analysers) with business unit turnover of $360m.   
  • Responsible for all aspects of research and new product development from concept to launch with P&L responsibility of $6m, reporting to VP of Global R&D, Boston.
  • Successfully launched  a new low cost air quality monitoring platform with wireless/GSM data transfer, cloud based data analytics, web page and mobile applications.
  • Introduced incentive schemes and IP management processes to stimulate innovation doubling the number of disclosures and patent applications. Established and staffed a new UK technical internship program.
  • Led RoHS compliance program to completion for 50 products.
  • Led a major restructuring exercise transferring all technical product knowledge to the US & China.

Engineering Manager - Emerson Process Management - 2012 - 2013

Emerson is a $24b diversified manufacturing and technology company and a leader in the global market for process controls and instrumentation.

·     Reported to the Technical Director, led a team of 15 physicists & mechanical, electronic, software engineers.

  • Responsible for new product development in the Industrial Process Controls Division involving sensor development, PCB design/test, software development, enclosure design, system validation & certification.
  • Initiated collaborative projects with Emerson engineering teams in China and India cutting time to market by 50%, saving $1.5m in costs and securing a $10m new order.
  • Reinvigorated the engineering team and introduced a raft of best practice processes including simulation, rapid prototyping, peer review, design for test.
  • Initiated a REACH compliance program across range of 150 products.
  • Built strong relationships with global supply chain team to accelerate new product development, improve product reliability and reduce supply chain complexity and cost.

R&D Manager - Biochrom Ltd (Harvard Bioscience Group) - 2009 -  2011

Biochrom is a global leader in the development of analytical equipment used in the life-sciences industry.
  • Reported to the Technical Director, led a team of 17 engineers (mechanical, electrical, software, optical, chemical, physics) with budget responsibility of £1.5m,
  • Grew the team from 6 to 17 over 18 months to support & develop optical, electronic, hardware & software systems for several new OEM’s.
  • Project Lead for new flagship range of UV/Vis Spectrometers employing internal staff, software consultants & contract resources including industrial design and injection mould tool development.
  • Led Design for Manufacture projects reducing unit cost by 20%, part count by 70%, labour content by 50%.
  • Outsourced a key technology platform to China managing the development contract & technical relationship.

 

Global Photonics R&D Leader - Perkin Elmer Optoelectronics - 2004  -  2008

PerkinElmer Optoelectronics was a $1b multinational supplying medical, scientific, military & industrial markets.
  • Led a team of 9 engineers with a $1m budget reporting to VP Technology in California.
  • Responsible for UK/US flashlamp Centre of Excellence developing innovative photonics technology, new applications and supporting complex manufacturing processes.
  • Built a global technical team based in the UK, US, Germany & Far East with responsibility for recruitment, development and staff appraisal.
  • Identified & implemented best practice across the business reducing failure rates by 80%, doubling product lifetimes and reducing sample development times by 60%.
  • Initiated collaborative work with US and European  suppliers, universities and consultants.
  • Introduced an innovative new skin treatment device used in cosmetic and therapeutic applications.
  • Led a cross-functional team through a critical Six Sigma project saving $6m of OEM revenue at risk and named “Global Team of the Quarter”.
 
Technical   Manager  - BOC Edwards - 1992 - 2003
BOC Edwards was a $1b business developing vacuum equipment used in semicon, scientific, industrial markets.
  • Progressed from Senior Engineer to Technical Manager responsible for a £0.5m department with 12 staff.
  • Responsible for the technology, production and applications development of thin film vacuum coating systems based on PVD, RF/DC plasma sputtering, Electron Beam coating, Ion Assisted Deposition.
  • Defined a modular architecture for new product platforms and project lead the development of systems and accessories increasing output from £1m to £4m over 3 years.
  • Revamped product development processes to manage increasing demand for bespoke systems and achieved 98% on time delivery record.
Development Engineer - British Telecom Research Labs - 1987 - 1990
  • Designed and produced innovative optical coatings used in optoelectronic and fibre optic devices.
  • Developed novel high precision measurement equipment, supervised technicians.
 

EDUCATION & QUALIFICATIONS

MBA                                         Distinction                     Open University                                         2011 - 2015
MSc Manufacturing Systems      Distinction                     Nottingham University                                        1990 - 1991
BSc (Hons) Applied Physics       2:1                               Portsmouth University                                        1983 - 1987
PRINCE2 Practitioner                Certified                        APMG - International                                            Jan 2011
Six Sigma Green Belt                Certified                        Air Academy Associates                                        Dec 2006
 

PROFESSIONAL AND PERSONAL INFORMATION

Memberships  

Institution of Engineering & Technology (IET), Chartered Engineer, IET Mentor, Local group committee member.
Institute of Physics (IoP), Chartered Physicist. STEM Ambassador.
Publications & Patents
Refractive Index Engineering using Superfine Optical Thin Film Multilayers -  Zirngast, P.J., Reid, I, SPIE symposium,11 June 1990, San Diego.
Metal Vapour Deposition Techniques in Forensic Science - paper presented to 34th Annual FBI Conference on Forensic Science Identification Techniques, 5 June 1996, Chicago.
Multi-layered antireflective coatings for optoelectronic components, Europe GB2246905(A) -1992-02-12, Aug 90 
Interests
I play regular competitive squash and also enjoy distance running. I’ve completed 10 marathons including London, Stockholm, Zurich, Luzern & Madrid.